Rolling Mill & Grinder Chatter | IVC Technologies

We Provide Rolling Mill and Grinder Chatter Solutions. Today's global economy means aggressive competition and no manufacturer can afford quality issues such as Rolling Mill and Roll Grinder Chatter, Flutter, or Barring which result in increased conversion …

Vibration Characteristics of Hot Rolling Mill Rolls Based ...

Based on the analysis of the influence of roll vibration on the elastoplastic deformation state of a workpiece in a rolling process, a dynamic rolling force model with the hysteresis effect is established. Taking the rolling parameters of a 1780 mm hot rolling mill as an example, we analyzed the hysteresis between the dynamic rolling force and the roll vibration displacement by varying the ...

Vibration analysis of a Sendzimir cold rolling mill and ...

Vibration analysis of a Sendzimir cold rolling mill and bearing fault detection E Brusa, L Lemma, and D Benasciutti Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science 2009 224 : 8, 1645-1654

Prediction and analysis of cold rolling mill vibration based …

The traditional mill chatter mechanism model cannot meet the monitoring and rapid diagnosis needs of the rolling process in the field. In this paper, a data-driven mill vibration analysis method is proposed. The main objective of this study was to develop a mill

Prediction and analysis of cold rolling mill vibration ...

A mill vibration monitoring system was developed to monitor the oscillating movements of the rolls in the tandem cold rolling mill. A sketch of the rolling mill vibration data monitoring system and the specific locations of the sensors (locations A, B, C, and D) were shown in Fig. 3.Location A was the operation side of the bottom work roll (WR) bearing, location B was the operation side of the ...

Vertical–Horizontal Coupling Vibration of Hot Rolling Mill ...

The existing modeling and analysis of rolling mills have been conducted by considering a single-vibration direction, such as vertical vibration, horizontal vibration, or torsional vibration; this makes it impossible to accurately capture the characteristics of the rolling process and fully explain the complex phenomena that occur during vibration.

1994 Asymmetrical rolling and self-excited vibration in a ...

3-1992, "Asymmetrical Rolling and Hot Roughing Mill Vibrations", ASME Journal of vibration and Acoustic (to be submitted) 4-1993, "Vibration Analysis of a Hot roughing Mill during Asymmetrical Rolling", 2nd Asian-Pacific Conference on Computational Mechanics, Sydney.

Prediction and analysis of cold rolling mill vibration ...

The traditional mill chatter mechanism model cannot meet the monitoring and rapid diagnosis needs of the rolling process in the field. In this paper, a data-driven mill vibration analysis method is proposed. The main objective of this study was to develop a mill vibration monitoring method and an intelligent algorithm for mill chatter early ...

Analyses and Studies on Abnormal Vibrations of the …

Therefore, on a rolling mill the abnormal vibration causes important practical significance to improve the quality of steel production . TISCO hot strip mill hot strip mill, its abnormal vibration . About mill the abnormal vibration analysis, mostly based on the rolling mechanism based .

BALL MILL GEARBOX PROBLEM - Vibration

BALL MILL DRIVES, LOADED, OVERALL VIBRATION, SEPTEMBER 1A 1B • Above is a plot of the overall vibration levels at both the 1A & 1B ball mills when loaded. • Note how levels at 1A ball mill are higher than that at 1B ball mill for nearly every measurement.

Vibration Measurement Techniques: Basics Introduction

Vibration measurement is an effective, non-intrusive method to monitor machine condition during start-ups, shutdowns and normal operation. Vibration analysis is used primarily on rotating equipment such as steam and gas turbines, pumps, motors, compressors, paper machines, rolling mills, machine tools and gearboxes. Vibration

Vibration-Based Condition Monitoring of Rolling Mill

Vibration Based Condition Monitoring of Rolling Mill V inod D.TIrpude, Jayant P.Modak, Girish D. Mehta Abstract: All over the India, most of the processing industries are involved with rolling operations for steel and alloyed materials. To perform these operations, rolling mills are used. ...

Calculation of stiffness parameters and vibration analysis ...

The elastic deformation of rolling mill elements during the rolling process is important. By knowing the displacement of rolls, the optimum gap between the work rolls can be calculated. In present research, a vibration model with two degrees of freedom is proposed for a cold sheet rolling mill and the stiffness parameters of different mill elements are calculated. A numerical simulation and a ...

Detecting critical vibrations in rolling mills - iba

In a cold rolling mill, the process data recording system ibaPDA has been used for process data analysis, but the vibration measurement data was evaluated separately. With ibaInSpectra as add-on to the ibaPDA system, the acquired vibration …

Coupling vibration model for hot rolling mills and its ...

C OUPLING VIBRATION MODEL FOR HOT ROLLING MILLS AND ITS APPLICATION. JIMIN W U, X IAOQIANG Y AN ISSN P RINT 1392-8716, ISSN O NLINE 2538-8460, K AUNAS, L ITHUANIA 1797 is calculated by: 8 = ¨ 1 0 ÍT 6 6 :J ; Ç á @ 5, (1) where 0 is the number of data; T :J ; is the discrete test data. The time-domain and frequency-domain graphs for different mill modulus …

Rolling process and its influence analysis on hot ...

Rolling mill vibration is a worldwide problem, although it has been found that the mill structure defects are the main cause of vibration, but the inhibition measures are difficult to implement. So we discussed the rolling force parameters influence on rolling mill vibration and suppression measures from rolling technology in this article. The results show that the rolling force is increased ...

Vibration analysis of a Sendzimir cold rolling mill and ...

Abstract The presence of several rolls in cluster cold rolling mills makes on-line vibration monitoring and failure analysis difficult. The dynamic behaviour of rolls strongly depends on the rolling pressure in the roll bite. Strip vibration applies a dynamic component on the rolling force acting on the work roll and may excite the resonance of the mill stand.

Vibration analysis of Sendzimir cold rolling mill and ...

The presence of several rolls in cluster cold rolling mills makes on-line vibration monitoring and failure analysis difficult. The dynamic behaviour of rolls strongly depends on the rolling ...

-Analysis on ...

-Analysis on Vibration Characteristics and Roll Wear Evaluation of Plate Mill.docx, : : : () ...

Review on Main Drive Torsional Vibration and Roller ...

Title:Review on Main Drive Torsional Vibration and Roller Coupling Vibration of Rolling Mill VOLUME: 15 ISSUE: 3 Author(s):Xiao Bin Fan*, Bin Zhao, Yu Jiang and Bing Xu Fan Affiliation:School of Mechanical and Power Engineering, Henan Polytechnic University, Jiaozuo 454000, School of Mechanical and Power Engineering, Henan Polytechnic University, Jiaozuo 454000, Harbin Research …

Dynamic analysis of vibration stability in tandem cold ...

Zheng et al. (2017) established a spatial vibration model of a six-high cold strip rolling mill based on multi-body transfer matrix method, and demonstrated the vibration characteristics of the mill. Recently, several attempts have been made to analyze chatter characteristics in tandem rolling mills, especially the effect of friction on vibration.

Vibration Instability in Rolling Mills: Modeling and ...

An analysis of rolling mill chatter was performed for the purpose of identifying characteristics of the vibrations and to determine any dependency on the rolling schedule. In particular, a stability criterion for the critical rolling speed is used to predict the maximum rolling speed without chatter instability on schedules from a 5 stand ...

Experimental and Numerical Investigation of the …

A numerical model of the rolling mill including the driv-ing system was built as rigid bodies to perform the multi-body dynamic analysis. The static rolling force of the mill was measured and the dynamic rolling force was computed according to the analytical model. Because the 6-high cold rolling mill is structurally symmetrical, only the upper ...

Vibration Characteristics of Rolling Mill System under ...

Considering the two kinds of nonlinear constraints of rolling mill hydraulic cylinder, spring force and friction force, the vibration model of rolling mill system is established. The amplitude frequency response equations are obtained by using the average method. Comparing the time history curves of vertical vibration displacement of rolling mill system under the nonlinear spring force and ...

Rolling Mill Analysis | sentekcorp

Rolling Mill Analysis. Submitted by admin on May 2, 2012 - 11:11am. SenTek Vibration and Thickness Gauge High-Speed Signal Analysis. SenTek provides a variety of tools, techniques, and services for analyzing various vibration and repetitive thickness variations, sometimes known as "mill chatter". Higher frequency vibration harmonics resulting ...

UNIVIB Ltd - Mill chatter studies to discover the cause of

Our investigations have covered both 3rd and 5th octave mode chatter problems. The former involves the sudden excitation of a resonant mode of the entire roll stack and our investigations will generally include a modal analysis, the results of which are extremely useful in identifying how the mill is vibrating - as can be seen from the mode shape reproduced on the left.

RESEARCH ON THE VIBRATION OF COLD ROLLING MILL …

Serious vibration occurred on the F5 stand when producing thin strips on a 1550 cold tandem mill. The field test showed that the dominant frequency of the vibration is 144 Hz, which was close to the natural frequency of the F5 stand. Moreover, there were many …

Vibration Characteristics of Rolling Mill System under ...

Vibration Characteristics of Rolling Mill System under Constraints of the Nonlinear Spring Force and Friction Force from Hydraulic Cylinder Shock and Vibration . 10.1155/2021/6632714 . 2021 . Vol 2021 . pp. 1-10. Author(s): Zhaolun Liu . Guixiang Pan . Jiahao Jiang .

Stability Analysis of a Nonlinear Coupled Vibration Model ...

Abnormal vibration in the tandem cold rolling mill is a common and complicated phenomenon. Researchers tend to consider that mill chatter is a typical self-excited …

Development of a Mathematical Model for the Prediction …

To date, a variety of analytical and mathematical dynamic models of a rolling mill have been developed, but they were simplified models involving the vertical vibration of the rolls and were not enough to be compatible with actual chatter vibration. In this paper, a mathematical model of a cold rolling mill including the driving system is proposed.

An Overview of Bearing Vibration Analysis

Bearing Vibration Analysis Dr. S. J. Lacey, Engineering Manager Schaeffler UK 1. Introduction Rolling contact bearings are used in almost every type of rotating machinery whose successful and reliable operation is very dependent on the type of bearing selected as well as the precision of all associated components i.e. shaft, housing,

A Review on Chatter Analysis in Cold Rolling process

two work roll and two back up roll) in addition to one degree of freedom system in order to appreciate the vibrations of rolling system was estimated numerically to deal with the chatter problem [6]. A numerical solution to show the effect of friction condition in …